Bonehead Fusion Skydiving Helmet

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We want you to be completely satisfied with your purchase. If you change your mind about the color or the fit is not quite right, whatever the reason, you can exchange it for another item or return it for a refund. ChutingStar will accept most items back for a full or partial refund, depending upon the original item, the condition and the timeliness of the return. Full returns and exchanges info at this link.

Bonehead Fusion Full Face Skydiving Helmet

Introducing the new standard in quality head gear from Bonehead Composites.

Features making the Fusion full face helmet the top of the line of skydiving head gear include:

  • High-end vacuum molded carbon fiber composite shell (not plastic)!
  • 2mm molded polycarbonate lens, also available in tinted gray and dark black
  • Scratch resistant and anti-fog lens
  • Removable and washable liner
  • Perfect for instructors
  • Compatible with eye glasses

The Fusion Full Face Helmet is manufactured using high-end vacuum molded carbon fiber composites. The Fusion Full Face has the feel of an open-face helmet when the visor is retracted giving you a comfortable ride to altitude or wait in the tunnel chamber.

Spring-loaded CNC aluminum visor locks come with a push-button for easy single-handed opening of the visor while keeping the visor securely locked in place when down. The carbon chin cup features a leather comfort tab which secures the helmet under your chin.

The polycarbonate visors are anti-fog coated and designed to allow air to flow around the visor inside of the helmet, whether belly to earth or head down so that it does not fog up.

The back of the helmet features a Velcro nape strap made from wetsuit neoprene. The liner follows our standard line in construction, is removable for washing, and has the convenience of audible pockets on both sides. The liners are adjustable and each liner pad can be adjusted independent of the others giving you the perfect fit for your unique head shape.

Bonehead Composites' long-lasting, quality helmets are designed and manufactured by us in the USA out of carbon fiber - not the plastic most skydiving helmet manufacturers are currently using. We strive for perfection, so we continue to manufacture helmets using composites over the less-expensive injection molded plastic; carbon fiber for strength and backed by fiberglass for shock absorption.

Colored helmets are all shipped with a solid finish.


  • XS - 21.25" - 21.75"
  • Small - 21.75" - 22.25"
  • Medium - 22.25" - 22.75"
  • Large - 22.75" - 23.25"
  • XL - 23.25" - 23.75"
  • 2XL - 23.75" - 24.00"

ChutingStar is currently stocking the Fusion in Gloss Carbon and Matte Carbon. The Fusion helmet is also available in Matte Black, Green, White, Red, Matte Desert Sand, Matte Olive Drab, Royal Blue, Gloss Black, Purple and Silver at no extra charge. Just contact the ChutingStar Crew to place the order and/or submit the custom gear order form to us linked below. Turnaround time for a color of a Fusion not in stock is approximately 4 weeks.

Custom Gear Order Form

More Information
Brand Bonehead Composites
Audible Pockets or Mounts Left Inner Pocket, Right Inner Pocket
Camera Mount Options Requires Additional Hardware
Chin Fastener Options Chin Cup
Liner Type Thermal-Fit liner
Shell Material Carbon Fiber
Sizes Available XS, Small, Medium, Large, XL, 2XL
Helmet Type Full/Open Face Combo
Colors Available Black, Flat Black, Flat Carbon, Gloss Black, Gloss Carbon
Visor Flips Up Yes
Visor Tint Clear
Price View Price Range
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Customer Reviews
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  1. pure quality!!!
    this helmet won’t disappoint. it truly is a thing of beauty. secure, and snug, yet comfortable. most importantly the visor stays up when desired, and locks into place smoothly.

    Review by

    Posted on

  2. Awesome helmet!
    This helmet is awesome. The field of view is so open, and the visor stays up without issue when in the plane. It fits nice and snug, and I feel my head is secure when the chin strap is tightened. I definitely recommend this helmet.

    It's only a little pricey, but it's worth it if you can swing it.

    Review by

    Posted on

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